Results 1 to 4 of 4
  1. #1
    Join Date
    May 2009
    Essex, UK

    Default Re routing the Safari Snorkel Airhose

    My XJ has a Safari Snorkel installed but one thing has annoyed me about the standard Safari installation, the airhose loops down significantly where it enters the engine bay. The problem with this is that the hose gets a major hit if the tire is stuffed into the fender at max articulation. Following Erics mini-project on I decided to reroute the air tube so that it entered the airbox from the side. This removes the loop issue and puts the hose way up under the fender where it can’t easily get damaged.

    First job is to make a new hole in the inner fender to route the hose into into the engine bay. The only viable place is underneath the PCM and there is just enough room to drill a 3” hole.

    Here’s the hole drilled out and coated with red oxide.

    Next is to adapt the airbox. As my airbox had the original Safari supplied adapter already fitted, I thought best to go to the junk yard and pick up another one and start afresh. First I drilled a 3” hole in the airbox so that the hose can be fitted, and sealed off the factory air hole. I used one of the offcuts from installing my hood vents to seal up the factory hole. Cut to shape, riveted in and then sealed with sealant.

    You will see in the above photo that the hose connector is already installed in the 3” hole. Getting the correct connecter was a PITA! It had to have a 3” outer diameter (to accept the hose) and minimum 2.5” inside diameter so that the air volume going through it would remain as standard. Could I find an appropriate piece of PVC? No way. Searched home improvement centres and the internet, but in the UK, 3” tubing is a non standard size. A friend of mine suggested a swimming pool builder might have the correct size to use as an adapter. Yes, they did have a 3” coupler but it only had an internal diameter of 1.75”.

    Here’s the coupler as bought

    Muddeprived came up with an excellent way of adapting the coupler:-

    To end up with this:-

    Next was to install the airbox and hose back into the XJ. As there is not a lot of room in that corner of the engine bay, I attached the hose first and then fed it through the hole from the engine bay to the outside world.

    Here’s it all installed. I’ve removed the PCM in this pic so that the hose can been better seen:-

    Next is to shorten the air hose. I lobbed a good 12” off the hose and reconnected it to the snorkel.

    A shorter hose, less bends to restrict the airflow, and it's out of the way and won't get hit.

    Job done and a big thanks to Muddeprived for his help on this one.
    1998 XJ
    RE 4.5 inch superflex lift, RE GEN2 disconnects, 15x8 Crager 352's, 33x12.5x15 BFG MT, ARB Lockers Front and Rear, 4.56 Diffs, Cut & Tap Short Shaft Conversion, CV Rear Prop, B&M Transmission Cooler and Gauge, Bushwackers Cut-Outs, Skid Row Armor, AJ's SuperRails, Warn Diff Guards, LeBaron Hood Vents, KargoMaster Rack, Safari Snorkel, KC Daylighters, Midland CB, Brantz Navigation
    Loads a mud!!

  2. #2
    muddeprived's Avatar
    muddeprived is offline Level: Uber Jeep Cherokee Trailer Queen
    Join Date
    Mar 2009
    beaver Falls, PA


    Nice write-up.

  3. #3
    Join Date
    Mar 2009
    South TEXAS


    Nicely done!!

  4. #4
    Join Date
    Aug 2009


    Very nice! Guess it's true that great minds think alike.

    I had also wanted to reroute the airhose on my ARB, although i never had issues with it contacting the tire. I had come across a guy selling this on NAXJA and grabbed it. It's the airbox adapter from an AirFlow brand XJ snorkle. He went with a Land Rover sealed airbox and didnt need this.

    I'v yet to do the install but will eventually. This has a 2.75" ID for a tad more flow.

Similar Threads

  1. Re routing the Safari Snorkel Airhose
    By UKJeepThang in forum Articles
    Replies: 5
    Last Post: 03-24-2011, 12:12 PM
  2. ARB Snorkel
    By pingpong in forum For Sale
    Replies: 8
    Last Post: 01-17-2011, 12:00 PM
  3. Safari Snorkel differences
    By Nicksdsm in forum Modified
    Replies: 22
    Last Post: 05-20-2010, 09:04 AM
  4. snorkel is on its way
    By 96xj in forum Modified
    Replies: 17
    Last Post: 04-30-2010, 05:15 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts